Resitech MD Screed
Description
Resitech MD Screed is a three component solvent free medium duty epoxy resin screed system designed to impart a highly abrasion and chemical resistant surface to treated substrates.
It is resistant to a wide range of chemicals, and has been used as a protective floor covering in such situations as
- workshops
- manufacturing areas
- water treatments plants
- food processing areas
Surface Preparation
Concrete substrates must be at least 28 days old and be clean, dry, sound and free of laitance, oil, grease and many other surface contamination which could impair adhesion.
Existing floor areas will require mechanical abrasion to reveal clean concrete. Enclosed vacuum blasting equipment or vonarx type scabblers should be used. Any areas which have been contaminated with oil or grease should be treated with hot compressed air blasting equipment. This will drive out any deep seated contamination.
Any areas of damaged concrete should be broken out and reinstated. For small areas of thin section repairs - less than 10mm in depth - an epoxy resin mortar should be used. For larger areas thicker section repairs a polymer reinforced cementitious repair mortar should be used, and these repairs will have to be allowed to cure for some 5-7 days prior to overcoating with Resitech MD Screed.
Any existing floor coatings must be removed prior to the application of Resitech MD Screed.
For newly laid concrete which has been allowed to cure for the minimum 28 days, a light pass with enclosed vacuum blasting equipment is required. This will lightly texture the substrate and ensure that all laitance and the remnants of any curing membranes are removed. Areas not accessible to the blasting equipment should be prepared by a combination of vonarx scabblers, hand held diamond grinders and needle guns.
All dust and deleterious matter must be removed by vacuum prior to the application of the primer.
Any flexible joints within the concrete substrates should be protected with masking tape and brought up through the surfacing.
The perimeters of the areas being treated, along with any grids, drains etc. should be protected with masking tape.
Priming
Immediately prior to the application of Resitech MD Screed the substrate must be coated with an application of Resitech Primer PS, a two component solvent free epoxy resin priming system.
Resitech Primer PS is supplied in pre-weighed packages, and it is essential that all of the curing agent, pack A, is added to all of the resin component, pack B, and mixed thoroughly for 60 seconds with a mechanical paint stirrer.
When fully mixed the primer should be applied immediately to the prepared substrate by brush or roller. The Resitech MD Screed must be applied onto the primer “wet-on-wet” and must not - under any circumstances - be applied to the primer if it is allowed to cure tack-free. This will take approximately six hours at 20oC, and if allowed to happen the area will require re-priming. As a consequence, the size of area to be primed should be limited to that which can be screeded within six hours.
The coverage rate of Resitech Primer PS is dependant upon the texture and porosity of the substrate, but should fall in the range of 4-6m2/litre.
Mixing and Application
Resitech MD Screed is a three component system which is supplied in pre-weighed packages. It essential that all of the curing agent, pack A, is added to all of the resin component, pack B, and mixed thoroughly in a forced action mixing vessel (examples include pennine, daines, mixal etc.) for sixty seconds. The graded filler component, pack C, is then gradually added whilst mixing continues for an additional three minutes.
The fully blended system is applied in one application at the specified thickness onto the wet primer by a steel trowel in order to obtain a tight, uniform surface appearance.
Seal Coats
After the Resitech MD Screed has been allowed to cure for a minimum of 12 hours (at 20oC) it should be sealed with a double application of RESITECH WB water based epoxy resin coating.
This is a two component system. Please refer to the RESITECH WB technical information sheet for full mixing and application instructions.
The coverage rate will be approximately 5-6m2/kg/coat when applied onto a correctly trowelled Resitech MD Screed surface.
Coverage Rate
A 28.0kg unit of Resitech MD Screed will cover approximately 2.5m 2 at a thickness of 5mm.
Technical Properties
- Tensile Strength: (BS 2782 pt 10) - 8N/mm2
- Compressive Strength: (BS 6319 pt 2) - 36N/mm2
- Flexural Strength: 17.5N/mm2
Chemical Resistance
Resitech MD Screed exhibits excellent resistance to a wide range of chemicals, and is fully resistant to the following:
- 10% Sulphuric Acid
- 10% Hydrochloric Acid
- Xylene
- Methyl Ethyl Ketane
- Petrol
- 20% Sodium Hydroxide
- Ethylene Glycol
- Trichlorethylene
- Pot Life (20oC) - 1 hour
- Primary Cure (20oC) - 12 hours
- Full cure (chemical resistance)(20oC) - 7 days
- Application Temperatures - 5 - 30oC
Please note that cure times and open to traffic times increase considerably at lower temperatures.
Cleaning
Tools should be cleaned with a hydrocarbon solvent before the initial cure has occurred.
Health and safety
It is recommended that barrier cream, gloves and overalls should be worn when using Resitech MD Screed. For full details please refer to the appropriate health and safety data sheet.
